Summary

  • MX3D validated super duplex stainless steel ER2594 for WAAM; wire came via NovaMetal.
  • Qualification program ran with Belgian Welding Institute (BWI), using multiple tests and RT.
  • Results reported on both 5 mm and 50 mm printed sections, aiming at harsh-service industries.

MX3D says it has validated super duplex stainless steel (ER2594) for Wire Arc Additive Manufacturing (WAAM), targeting demanding environments like offshore, maritime, energy, and chemical processing. The welding wire used in the testing came from NovaMetal, noted as MX3D’s partner in the work.

To support “production readiness,” MX3D reports an extensive qualification program carried out together with the Belgian Welding Institute (BWI). The program included bend, tensile and impact testing, plus radiographic (X-ray) inspection on WAAM-printed sections at two thicknesses: 5 mm and 50 mm.

#metalxl #mx3d #waam #metal3dprinting #additivemanufacturing #superduplex #novametal #industrialinnovation #wirearcadditivemanufacturing #largescaleprinting #ded #arcded | MX3D
At MX3D, we’re pushing the limits of large-scale metal 3D printing by expanding the robotic Wire Arc Additive Manufacturing (WAAM) material toolbox with super duplex stainless steel, using high-performance wire from NOVAMETAL GROUP. By integrating this advanced alloy (ER2594) into our robotic WAAM workflow, we can produce parts that meet strict industrial standards for strength, durability, corrosion resistance, and dimensional accuracy. This collaboration demonstrates how careful material selection and testing, precise deposition, and digital monitoring can bring new metals into additive manufacturing at scale. From offshore and maritime applications to energy and industrial projects, super duplex stainless steel is opening new possibilities for qualified, repeatable production. Discover how at MX3D we combine innovative materials, #MetalXL software, and robotic WAAM systems to push the boundaries of industrial metal 3D printing. Read the full article on our website to learn more: https://lnkd.in/dZsAs7Ye #MX3D #WAAM #Metal3DPrinting #AdditiveManufacturing #SuperDuplex #Novametal #IndustrialInnovation #WireArcAdditiveManufacturing #LargeScalePrinting #DED #ArcDED

On results, the article states 180° bend tests showed no cracks or surface issues, while tensile testing (ISO 6892-1) gave yield strengths around 550–580 MPa and tensile strengths around 760–850 MPa, with elongation around 30–35% depending on thickness. For 50 mm samples, Charpy impact at –40°C is reported well above a 27 J minimum, and radiography is described as finding no critical defects.

Source:

Expanding the WAAM Material Toolbox with Super Duplex Stainless Steel - MX3D
New materials are now tested and approved for production at MX3D. do you want to know how this is done? Check out our material testing blog.

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