ThinkOrbital has unveiled the world’s first autonomous in-space welding system. This revolutionary technology represents a major leap forward, enabling precise welding operations in the unique microgravity environment of space.

In a groundbreaking development for space manufacturing, scientists have successfully demonstrated the use of electron beam welding in the vacuum of space. ThinkOrbital's welding system successfully underwent comprehensive vibration, shock, and thermal testing, ensuring its capability to withstand the harsh conditions of space.
This achievement marks a significant milestone in space technology, promising to enhance the construction and repair of spacecraft with unprecedented precision and efficiency.

Electron beam welding, a technique known for its high precision and ability to weld high-strength materials, has now been adapted for the unique conditions of space. The technology, which utilizes a focused beam of electrons to create welds, was tested aboard the International Space Station (ISS) as part of a pioneering experiment aimed at exploring its feasibility and effectiveness in microgravity. Electron beam welding, with its ability to operate in a vacuum, provides a viable solution for in-situ manufacturing and repairs.

The successful launch and landing of the system on May 6, 2024, aboard a SpaceX Falcon 9 rocket further exemplify the mission’s success.

Additionally, the historic return of flown-in-space Electron-beam welder samples is a key highlight of this achievement. These samples, which will be analyzed by NASA and the European Space Agency, hold the potential for groundbreaking discoveries and advancements in space material science.

For the related press release;

Launch of world’s first autonomous in-space welding system – ThinkOrbital

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